The Open Agriculture Journal




ISSN: 1874-3315 ― Volume 14, 2020
REVIEW ARTICLE

Biobutanol Production from Plant Biomass



Olena O. Tigunova1, Dmytro S. Kamenskyh2, Tatiana V. Tkachenko2, Vitalii A. Yevdokymenko2, Volodymyr I. Kashkovskiy2, Dzhamal B. Rakhmetov3, Yaroslav B. Blume1, Sergey M. Shulga1, *
1 Institute for Food Biotechnology and Genomics, National Academy of Sciences of Ukraine, 2a, Osypovskoho Str.,Kyiv, Ukraine
2 V.P. Kukhar Institute of Bioorganic Chemistry and Petrochemistry, National Academy of Sciences of Ukraine, Kyiv, Ukraine
3 M.M. Gryshko National Botanical Garden, National Academy of Sciences of Ukraine, Tymiryazevska Str., Kyiv, Ukraine

Abstract

Microbiological conversion of biosphere renewable resources to produce useful products, in particular biofuels, is currently one of the pressing problems of biotechnology. To establish a microbiological production of biobutanol at an industrial scale, strains with high-yield solvent production on plant biomass as a cheap substrate are needed.

This paper summarizes the main outcomes of the authors’ original research focused on a) obtaining new butanol-producing strains of Clostridium genus, b) testing different sources of non-food raw material as a substrate for fermentation. A comparison of different methods of biomass pretreatment and their efficiency for the accumulation of butanol in the liquid medium is also reported.

In particular, the efficiency of butanol production by C. acetobutylicum strains isolated or mutagenized by the authors on a) ground green rapeseed, switchgrass, sweet sorghum, soybean, wheat biomass; b) components of switchgrass after thermobaric hydrolysis and c) paper mill sludge from the pulp as substrates is reported. This paper also highlights the progress made concerning substrate pre-treatment and optimization of cultivation conditions to increase butanol production. Finally, future directions to optimize the different biotechnological steps leading to butanol production are discussed.

Keywords: Biobutanol, Biotechnology, Clostridium, Plant biomass, Strain producer, Butanol production.


Article Information


Identifiers and Pagination:

Year: 2020
Volume: 14
First Page: 187
Last Page: 197
Publisher Id: TOASJ-14-187
DOI: 10.2174/1874331502014010187

Article History:

Received Date: 05/05/2020
Revision Received Date: 07/08/2020
Acceptance Date: 07/08/2020
Electronic publication date: 15/10/2020
Collection year: 2020

© 2020 Tigunova O et al.

open-access license: This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International Public License (CC-BY 4.0), a copy of which is available at: https://creativecommons.org/licenses/by/4.0/legalcode. This license permits unrestricted use, distribution, and reproduction in any medium, provided the original author and source are credited.


* Address correspondence to this author at the Institute for Food Biotechnology and Genomics, Natl. Acad. Sci. of Ukraine, 2a, Osypovskoho Str., Kyiv, 04123, Ukraine; Tel: +380444631555; E-mail: Shulga5@i.ua





1. INTRODUCTION

Biobutanol is considered one of the most promising renewable biofuels [1Cheng C, Bao T, Yang ST. Engineering Clostridium for improved solvent production: recent progress and perspective. Appl Microbiol Biotechnol 2019; 103(14): 5549-66.
[http://dx.doi.org/10.1007/s00253-019-09916-7] [PMID: 31139901]
]. Due to its high calorific value and low hydrophilicity, butanol is more like gasoline than ethanol. However, a large scale industrial production of biobutanol is still restrained by low efficiency of its production technology [2Tigunova OO, Beiko NY, Andriash HS, Pryiomov SH, Shulga SM. Domestic butanol-producing strains of the Clostridium genus. Biotechnol Acta 2017; 10(1): 34-42.
[http://dx.doi.org/10.15407/biotech10.01.034]
]. Butanol is a principal end product of acetone-butanol-ethanol (ABE) fermentation by certain species of anaerobic, spore-forming gram-positive microorganisms. Among them, Clostridium acetobutylicum can mostly produce butanol and acetone.

Biobutanol, as well as bioethanol, can be obtained by both fermentations of traditional sugar- or starch-containing raw materials (1st generation biobutanol) and fermentation of lignocellulosic raw materials from biomass (2nd generation biobutanol). Biobutanol produced in the process of ABE fermentation of biomass by Clostridia spp. has the same characteristics as the butanol obtained by chemical synthesis [3Jiménez-Bonilla P, Wang Y. In situ biobutanol recovery from clostridial fermentations: a critical review. Crit Rev Biotechnol 2017; 14(1): 4-6.
[http://dx.doi.org/10.1080/07388551.2017.1376308] [PMID: 28920460]
, 4Tigunova O, Shulga S, Blume Y. Biobutanol as an alternative type of fuel. Cytol Genet 2013; 47(6): 51-71.
[http://dx.doi.org/10.3103/S0095452713060042] [PMID: 24437198]
]. The main factor influencing the profitability of the traditional ABE fermentation is the relatively high cost of starch- (corn, wheat, millet, etc.) and sugar- (molasses, sorghum, etc.) containing substrates [5Lin Z, Liu H, Wu J, Patakova P, Branska B, Zhang J. Effective continuous acetone-butanol-ethanol production with full utilization of cassava by immobilized symbiotic TSH06. Biotechnol Biofuels 2019; 12: 219.
[http://dx.doi.org/10.1186/s13068-019-1561-1] [PMID: 31534478]
-9Niglio S, Marzocchella A, Rehmann L. Clostridial conversion of corn syrup to Acetone-Butanol-Ethanol (ABE) via batch and fed-batch fermentation. Heliyon 2019; 5(3)e01401
[http://dx.doi.org/10.1016/j.heliyon.2019.e01401] [PMID: 30963127]
]. It is this factor and the ability of saccharolytic Clostridia to use various carbohydrates as substrates that have triggered the research for the production of biobutanol from alternative and renewable raw materials [10Al-Shorgani NKN, Al-Tabib AI, Kadier A, Zanil MF, Lee KM, Kalil MS. Continuous butanol fermentation of dilute acid-pretreated de-oiled rice bran by Clostridium acetobutylicum YM1. Sci Rep 2019; 9(1): 4622.
[http://dx.doi.org/10.1038/s41598-019-40840-y] [PMID: 30874578]
, 11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
].

Earlier works [12Jing Q, Wang H, Huang H, Qureshi Q. Acetone-butanol-ethanol (ABE) fermentation of soluble and hydrolyzed sugars in apple pomace by Clostridium beijerinckii P26. Fuel 2019; 244: 536-44.
[http://dx.doi.org/10.1016/j.fuel.2019.01.177]
-15Jones DT, Woods DR. Acetone-butanol fermentation revisited. Microbiol Rev 1986; 50(4): 484-524.
[http://dx.doi.org/10.1128/MMBR.50.4.484-524.1986] [PMID: 3540574]
] on fermentation of various carbohydrates for the production of acetone and butanol demonstrated that some sugars such as glucose, fructose, mannose, sucrose, lactose, starch and dextrose are utilized comprehensively, while galactose, xylose, arabinose, raffinose, melezitose, inulin and mannitol are utilized only partially, and trehalose, rhamnose and melibiose are virtually unutilized. It is known that lignocellulose is a principal structural component of numerous agricultural and wood waste products. A significant amount of residual biomass can potentially be recycled for a variety of products, including biofuel [16Howard RL, Abotsi E, Jansen van Rensburg EL, Howard S. Lignocellulose biotechnology issues of bioconversion and enzyme production. Afr J Biotechnol 2003; 2(12): 602-19.
[http://dx.doi.org/10.5897/AJB2003.000-1115]
]. Bioconversion of lignocellulosic waste for the production of biofuel could make a significant contribution to overcoming numerous environmental and economic problems [17Malherbe S, Cloete TE. Lignocellulose biodegradation: fundamentals and applications. Rev Environ Sci Biotechnol 2003; 1: 105-14.
[http://dx.doi.org/10.1023/A:1020858910646]
-26Beg QK, Kapoor M, Mahajan L, Hoondal GS. Microbial xylanases and their industrial applications: a review. Appl Microbiol Biotechnol 2001; 56(3-4): 326-38.
[http://dx.doi.org/10.1007/s002530100704] [PMID: 11548999]
].

Over the past two decades, significant progress has been made in the butanol biotechnology, especially in the cultivation process through (1) butanol-titer improvement, (2) by-products isolation or elimination, (3) increased tolerance of bacteria to butanol concentration and (4) utilization of not only pure sugars, but also lignocellulosic biomass hydrolysates as substrates for bacteria. The use of renewable raw materials - lignocellulosic biomass - and the possibility of partial or complete replacement of food raw materials with non-food raw materials is important progress on the way to establishing production of biobutanol at an industrial scale [27Tigunova OO, Andriash HS, Beiko NY, Zaharova OG, Pryiomov SH, Shulga SM. Rape biomass (Brassica napus) as a raw materials for biobutanol production. Biotechnol Acta 2019; 12(1): 75-81.
[http://dx.doi.org/10.15407/biotech12.01.075]
-31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
]. Here we review recent advancements on the use of non-food plant raw materials as a substrate for fermentation and compare effectiveness of different methodologies of green biomass pretreatment for the accumulation of butanol in a liquid medium.

2. SUBSTRATE AND ITS COMPONENTS

Lignocellulose, as the main component of almost all plant biomass, is the most common renewable resource and practically unlimited cultivation substrate for the production of biofuels and other valuable chemicals [11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
, 14Raganati F, Procentese A, Olivieri G, Gotz P, Salatino P, Marzocchella A. Kinetic study of butanol production from various sugars by Clostridium acetobutylicum using a dynamic model. Biochem Eng J 2015; 99(15): 156-66.
[http://dx.doi.org/10.1016/j.bej.2015.03.001]
, 16Howard RL, Abotsi E, Jansen van Rensburg EL, Howard S. Lignocellulose biotechnology issues of bioconversion and enzyme production. Afr J Biotechnol 2003; 2(12): 602-19.
[http://dx.doi.org/10.5897/AJB2003.000-1115]
, 17Malherbe S, Cloete TE. Lignocellulose biodegradation: fundamentals and applications. Rev Environ Sci Biotechnol 2003; 1: 105-14.
[http://dx.doi.org/10.1023/A:1020858910646]
]. Lignocellulose is composed of lignin, hemicellulose and cellulose. The percentage ratios of the lignocellulose components may vary depending on the type of raw material. Each of the lignocellulose components (hemicellulose, cellulose and lignin) can, if properly treated, be used in the production of biofuels.

Hemicelluloses are heteropolysaccharides commonly found in woody parts of plants, cereal straw with cellulose [32Dhyani V, Bhaskar T. Biofuels: Alternative Feedstocks and Conversion Processes for the Production of Liquid and Gaseous Biofuels (Second Edition) Biomass, Biofuels, Biochemicals 2019; 217-44., 33Lampugnani ER, Khan GA, Somssich M, Persson S. Building a plant cell wall at a glance. J Cell Sci 2018; 131(2)jcs207373
[http://dx.doi.org/10.1242/jcs.207373] [PMID: 29378834]
]. Depending on the content of hemicelluloses of certain monosaccharides, they are called mannans, galactans or pentosans (xylans, arabans). The most important and common in nature are pentoses - arabinose and xylose, and especially hexoses - glucose, fructose, galactose, mannose. Hemicellulose can be split by xylase enzymes to form pentose sugars. Some Clostridia sp. synthesize xylanase and therefore are able to use xylan, a major component of hemicellulose, as an essential carbon source. Hemicelluloses are decomposed by three sets of enzymes - the first set includes xylanase, mannase, galactase, arabinase, the second and the third sets contain cellulase and β-glucanase, respectively [11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
, 14Raganati F, Procentese A, Olivieri G, Gotz P, Salatino P, Marzocchella A. Kinetic study of butanol production from various sugars by Clostridium acetobutylicum using a dynamic model. Biochem Eng J 2015; 99(15): 156-66.
[http://dx.doi.org/10.1016/j.bej.2015.03.001]
, 16Howard RL, Abotsi E, Jansen van Rensburg EL, Howard S. Lignocellulose biotechnology issues of bioconversion and enzyme production. Afr J Biotechnol 2003; 2(12): 602-19.
[http://dx.doi.org/10.5897/AJB2003.000-1115]
, 17Malherbe S, Cloete TE. Lignocellulose biodegradation: fundamentals and applications. Rev Environ Sci Biotechnol 2003; 1: 105-14.
[http://dx.doi.org/10.1023/A:1020858910646]
, 33Lampugnani ER, Khan GA, Somssich M, Persson S. Building a plant cell wall at a glance. J Cell Sci 2018; 131(2)jcs207373
[http://dx.doi.org/10.1242/jcs.207373] [PMID: 29378834]
].

Cellulose is a linear homopolysaccharide of β-D-glucopyranose in the form of long filaments joined by β-1,4-glycosidic bonds [33Lampugnani ER, Khan GA, Somssich M, Persson S. Building a plant cell wall at a glance. J Cell Sci 2018; 131(2)jcs207373
[http://dx.doi.org/10.1242/jcs.207373] [PMID: 29378834]
, 34Desvaux M. Clostridium cellulolyticum: model organism of mesophilic cellulolytic clostridia. FEMS Microbiol Rev 2005; 29(4): 741-64.
[http://dx.doi.org/10.1016/j.femsre.2004.11.003] [PMID: 16102601]
]. Its structural unit is disaccharide cellobiose made up of β-glucose residues. The association of cellulose molecules in a stable crystalline structure led to the formation of microfibrils with 15 - 45 chains. At the microscopic level, there are microfibrils that form a complete fibril. Cellulose in the paracrystalline structure contains both amorphous and crystalline regions. The degree of polymerization is one of the main factors affecting cellulose bioconversion.

Cellulose is digested by cellulase, which acts to split molecules of cellulose into cellobiose and finally to glucose. Cellulose chains are very stable due to the interchain hydrogen and van der Waals interaction between pyranose rings that form crystalline regions [35Lopez Contreras AM. Utilization of lignocellulosic substrates by solvent-producing clostridia. PhD thesis Wageningen University, Wageningen The Netherlands 2003; 144.]. The cellulose crystalline regions are interspersed with amorphous ones, which are degradable much easier. The cellulases responsible for the hydrolysis of cellulose are composed of a complex of proteins that have different specific activities for the hydrolysis of glycosidic bonds. Depending on their specific activities, cellulases are divided into three main classes: endoglucanases, cellobiohydrolases (exoglucanases) and β-glucosidases. Endoglucanases accidentally attack the cellulose chains in the unprotected positions of the amorphous region and create new ends, while the exoglucanases digest the polymer chain, both from the reducing and non-reducing ends, producing the main product - cellobiose. Endoglucanases exhibit high specific activity against soluble cellulose derivatives, such as carboxymethylcellulose, and low (or none at all) activity for microcrystalline cellulose as compared to exoglucanases. Synergistic action of both enzymes is required for the efficient cellulose degradation [35Lopez Contreras AM. Utilization of lignocellulosic substrates by solvent-producing clostridia. PhD thesis Wageningen University, Wageningen The Netherlands 2003; 144.].

Lignin, an other component of lignocellulolytic biomass, has only recently attracted the interest of scientists. Lignin is a natural polymer that is located in cell walls and intercellular space and holds cellulose fibers [11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
, 14Raganati F, Procentese A, Olivieri G, Gotz P, Salatino P, Marzocchella A. Kinetic study of butanol production from various sugars by Clostridium acetobutylicum using a dynamic model. Biochem Eng J 2015; 99(15): 156-66.
[http://dx.doi.org/10.1016/j.bej.2015.03.001]
, 16Howard RL, Abotsi E, Jansen van Rensburg EL, Howard S. Lignocellulose biotechnology issues of bioconversion and enzyme production. Afr J Biotechnol 2003; 2(12): 602-19.
[http://dx.doi.org/10.5897/AJB2003.000-1115]
, 17Malherbe S, Cloete TE. Lignocellulose biodegradation: fundamentals and applications. Rev Environ Sci Biotechnol 2003; 1: 105-14.
[http://dx.doi.org/10.1023/A:1020858910646]
, 33Lampugnani ER, Khan GA, Somssich M, Persson S. Building a plant cell wall at a glance. J Cell Sci 2018; 131(2)jcs207373
[http://dx.doi.org/10.1242/jcs.207373] [PMID: 29378834]
, 36Huang J, Fu S, Gan L. Lignin chemistry and application 2019; 255., 37Bogolitsin KG, Lunina VV. Physical chemistry of lignin 2010; 489.]. Lignin can be isolated from plant tissues in various ways. It dissolves in both acids and alkalis. Protolignin is almost insoluble in organic solvents. Lignin, if isolated in different ways, differs in its composition and properties. In the chemical sense, lignin is a general and conditional concept - there can be no two fully identical lignins in nature. Numerous lignin formulas can be found in the literature [36Huang J, Fu S, Gan L. Lignin chemistry and application 2019; 255., 37Bogolitsin KG, Lunina VV. Physical chemistry of lignin 2010; 489.], but International Lignin Institute recommended to use the structural lignin formula [11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
]. As a rule, a lignin molecule is indefinitely large and contains multiple functional groups. A common structural constituent of all types of lignin is phenyl propane derivatives. According to the modern concepts, lignin is a complex three-dimensional polymer of aromatic nature, formed as a result of polycondensation of several monolignols - cinnamon alcohols (paracumarone, coniferyl and sinapic).

Modern methods of analysis allow to determine with sufficient accuracy the constituencies (individual macrocomponents) that are part of plant biomass [27Tigunova OO, Andriash HS, Beiko NY, Zaharova OG, Pryiomov SH, Shulga SM. Rape biomass (Brassica napus) as a raw materials for biobutanol production. Biotechnol Acta 2019; 12(1): 75-81.
[http://dx.doi.org/10.15407/biotech12.01.075]
]. In order to identify the carbon sources that are part of the biomass, the components of switchgrass (Panicum virgatum), rapeseed (Brassica napus), sweet sorghum (Sorghum saccharatum), wheat (Triticum aestivum), soybean (Glycine max) and paper mill sludge were determined Fig. (1) and published earlier [2Tigunova OO, Beiko NY, Andriash HS, Pryiomov SH, Shulga SM. Domestic butanol-producing strains of the Clostridium genus. Biotechnol Acta 2017; 10(1): 34-42.
[http://dx.doi.org/10.15407/biotech10.01.034]
, 27Tigunova OO, Andriash HS, Beiko NY, Zaharova OG, Pryiomov SH, Shulga SM. Rape biomass (Brassica napus) as a raw materials for biobutanol production. Biotechnol Acta 2019; 12(1): 75-81.
[http://dx.doi.org/10.15407/biotech12.01.075]
, 31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
, 38Tigunova OO, Shulga SM. New producer strains of biobutanol. II. Renewable lignocellulose fermentation. Biotechnol Acta 2014; 7(4): 54-60.
[http://dx.doi.org/10.15407/biotech7.04.054]
-40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
]. The green biomass of soybean, rape and wheat was provided by Institute for Agricultural Engineering and Electrification (National Academy of Agrarian Sciences of Ukraine), switchgrass and sweet sorghum - by M.M. Hryshko National Botanic Garden (National Academy of Sciences of Ukraine), components of switchgrass (cellulose, arabinogalactan and lignin) after thermobaric hydrolysis - by V.P. Kukhar Institute of Bioorganic Chemistry and Petrochemistry (National Academy of Sciences of Ukraine) and paper mill sludge - by Kyiv Cardboard and Paper Mill.

Fig. (1)
The components of switchgrass, rape, sorghum biomass and sludge.


The thermobaric hydrolysis of lignocellulosic raw materials was performed with specially constructed equipment at a temperature of 200 0C for 10-15 min [31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
]. Dry ground switchgrass biomass (8% humidity) was placed in a reactor, some part of the water was added and hydrolysis was performed. The result was a mushy mixture, which was either immediately used as a substrate for the fermentation or fractionated according to the scheme shown in Fig. (2). Cellulose (35%), hemicellulose (29%) and lignin (26%) were found to be the main components of the biomass of switchgrass; for rape - protein (31%), cellulose (27%), hemicellulose (3%) and lignin (13%); for sludge - cellulose (48%), lignin (24%) and hemicellulose (24%) [31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
, 40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
]. The identified biomass composition allows to deduce that Clostridium bacteria are able to grow and convert the biomass of these species [2Tigunova OO, Beiko NY, Andriash HS, Pryiomov SH, Shulga SM. Domestic butanol-producing strains of the Clostridium genus. Biotechnol Acta 2017; 10(1): 34-42.
[http://dx.doi.org/10.15407/biotech10.01.034]
]. Therefore, in all these experiments, the butanol-producing strains C. acetobutylicum IMB B-7407 (IFBG C6H - parental strain) and Clostridium sp. IMB B-7570 (IFBG C6H 5M - mutant strain) from the collection of SI Institute of Food Biotechnology and Genomics (hereinafter referred to as IFBG Collection) were used.

3. PRODUCING STRAINS

Different strains of C. acetobutylicum absorb the vast majority of sugars present in the hemicelluloses of wood and its hydrolysates, in particular, xylose, which is the main component of hemicellulose. The bioconversion of xylose by C. acetobutylicum was investigated on dried grass [41Xue C, Cheng C. Butanol production by Clostridium. Adv Bioenergy 2019; 4: 35-77.
[http://dx.doi.org/10.1016/bs.aibe.2018.12.001]
-43Passoth V, Sandgren M. Biofuel production from straw hydrolysates: current achievements and perspectives. Appl Microbiol Biotechnol 2019; 103(13): 5105-16.
[http://dx.doi.org/10.1007/s00253-019-09863-3] [PMID: 31081521]
]. The bioconversion of β-glucans and xylans was shown by C. acetobutylicum-6, C. acetobutylicum-7 and C. acetobutylicum VKPM B-4786 strains which had high hemicellulase activity. Such conversion increased with an increasing proportion of dry grass in the cultivation medium [44Zverlov VV, Berezina O, Velikodvorskaya GA, Schwarz WH. Bacterial acetone and butanol production by industrial fermentation in the Soviet Union: use of hydrolyzed agricultural waste for biorefinery. Appl Microbiol Biotechnol 2006; 71(5): 587-97.
[http://dx.doi.org/10.1007/s00253-006-0445-z] [PMID: 16685494]
, 45Berezina OV, Sineoky SP, Velikodvorskaya GA, Schwarz W, Zverlov VV. Extracellular glycosyl hydrolase activity of the Clostridium strains producing acetone, butanol, and ethanol. Appl Biochem Microbiol 2008; 44(1): 42-7.
[http://dx.doi.org/10.1134/S0003683808010079]
].

Isolation of new strains of C. acetobutylicum is essential for efficient bioconversion of cellulosic waste. As reported previously [46Zhao T, Tashiro Y, Sonomoto K. Smart fermentation engineering for butanol production: designed biomass and consolidated bioprocessing systems. Appl Microbiol Biotechnol 2019; 103(23-24): 9359-71.
[http://dx.doi.org/10.1007/s00253-019-10198-2] [PMID: 31720773]
-49Qureshi N, Liu S, Ezeji NC. Cellulosic butanol production from agricultural biomass and residues: recent advances in technology.Advanced Biofuels and Bioproducts 2012; 247-65.], 20 strains of Clostridium spp. were screened for their cellulolytic activity and only two C. acetobutylicum strains, namely NRRL B527 and ATCC 824, demonstrated cellulolytic activity and the ability to produce extracellular enzymes. Previous studies [15Jones DT, Woods DR. Acetone-butanol fermentation revisited. Microbiol Rev 1986; 50(4): 484-524.
[http://dx.doi.org/10.1128/MMBR.50.4.484-524.1986] [PMID: 3540574]
] explored the possibility of producing solvents (butanol, methanol and ethanol) from cellulosic biomass using the C. acetobutylicum P 262 strain and suggested technology for butanol production from cellulose.

Fig. (2)
Scheme of fractionation of lignocelluloses biomass after thermobaric autohydrolysis.


Some authors have also shown that the substrate composition influences the composition and enzymatic activity of C. cellulovorans cellulosome [50Doi RH, Tamaru Y. The Clostridium cellulovorans cellulosome: an enzyme complex with plant cell wall degrading activity. Chem Rec 2001; 1(1): 24-32.
[http://dx.doi.org/10.1002/1528-0691(2001)1:1<24::AID-TCR5>3.0.CO;2-W] [PMID: 11893054]
-52Gal L, Pages S, Gaudin C, et al. Characterization of the cellulolytic complex (cellulosome) produced by Clostridium cellulolyticum. Appl Environ Microbiol 1997; 63(3): 903-9.
[http://dx.doi.org/10.1128/AEM.63.3.903-909.1997] [PMID: 9055408]
]. Bacterial genes encoding cellulase can be either randomly distributed, as in C. thermocellum, or clustered on the chromosome, as in C. cellulovorans, C. cellulolyticum and C. josui [53Bélaich JP, Tardif C, Bélaich A, Gaudin C. The cellulolytic system of Clostridium cellulolyticum. J Biotechnol 1997; 57(1-3): 3-14.
[http://dx.doi.org/10.1016/S0168-1656(97)00085-0] [PMID: 9335163]
-57López-Contreras AM, Martens AA, Szijarto N, et al. Production by Clostridium acetobutylicum ATCC 824 of CelG, a cellulosomal glycoside hydrolase belonging to family 9. Appl Environ Microbiol 2003; 69(2): 869-77.
[http://dx.doi.org/10.1128/AEM.69.2.869-877.2003] [PMID: 12571006]
]. Other authors have identified the genes that encode putative cellulolytic components in a chromosome of C. acetobutylicum ATCC 824 strain [58Nölling J, Breton G, Omelchenko MV, et al. Genome sequence and comparative analysis of the solvent-producing bacterium Clostridium acetobutylicum. J Bacteriol 2001; 183(16): 4823-38.
[http://dx.doi.org/10.1128/JB.183.16.4823-4838.2001] [PMID: 11466286]
].

To summarise our findings, it can be concluded that currently, the main obstacle to the commercialization of the cellulose enzymatic hydrolysis is the high cost of enzymes. This is further complicated by the fact that the low activity of cellulases requires a large number of lignocellulolytic enzymes [59Walker LP, Wilson DB. Enzymatic hydrolysis of cellulose: An overview. Bioresour Technol 1991; 36: 3-14.
[http://dx.doi.org/10.1016/0960-8524(91)90095-2]
]. In our view, the strategies to improve the economic feasibility of the hydrolysis of raw materials can be divided into four groups:

(1) Screening organisms with new enzymes [60Yastremskaya LS, Vasilchenko OA. Selection of anaerobic cellulolytic thermophilic strain Clostridium thermocellum 5CT. Biotehnologiia 2011; 4(2): 80-5. [in Ukr.].-64Mullin DA, Velankar HR. Isolated bacteria, methods for use, and methods for isolation. WIPO Patent WO2012021678A2 2012.];

(2) Improvement of existing industrial organisms and techniques for using their enzymes [65Brás JL, Cartmell A, Carvalho AL, et al. Structural insights into a unique cellulase fold and mechanism of cellulose hydrolysis. Proc Natl Acad Sci USA 2011; 108(13): 5237-42.
[http://dx.doi.org/10.1073/pnas.1015006108] [PMID: 21393568]
, 66Jennert KCB, Tardif C, Young DI, Young M. Gene transfer to Clostridium cellulolyticum ATCC 35319. Microbiology 2000; 146(Pt 12): 3071-80.
[http://dx.doi.org/10.1099/00221287-146-12-3071] [PMID: 11101665]
];

(3) Improvement of operations related to substrate selection, cultivation conditions, enzyme processing and process reorganization [67Lu Y, Zhang Y-HP, Lynd LR. Enzyme-microbe synergy during cellulose hydrolysis by Clostridium thermocellum. Proc Natl Acad Sci USA 2006; 103(44): 16165-9.
[http://dx.doi.org/10.1073/pnas.0605381103] [PMID: 17060624]
-70Hibino S, Minami Z. Bacterial preparation for agricultural use. US Patent N 5,733,355 1998.] and

(4) Creation of genetically modified plant cultures [71Ohmiya K, Sakka K, Kimura T, Morimoto K. Application of microbial genes to recalcitrant biomass utilization and environmental conservation. J Biosci Bioeng 2003; 95(6): 549-61.
[http://dx.doi.org/10.1016/S1389-1723(03)80161-5] [PMID: 16233456]
].

Previous studies have shown that high hemicellulase activity observed in C. acetobutylicum-6, C. acetobutylicum-7 and C. acetobutylicum VKPM B-4786 strains made it possible to use plant biomass for the butanol production instead of corn or wheat flour as a traditional substrate [44Zverlov VV, Berezina O, Velikodvorskaya GA, Schwarz WH. Bacterial acetone and butanol production by industrial fermentation in the Soviet Union: use of hydrolyzed agricultural waste for biorefinery. Appl Microbiol Biotechnol 2006; 71(5): 587-97.
[http://dx.doi.org/10.1007/s00253-006-0445-z] [PMID: 16685494]
]. Moreover, repeated “passages” of C. thermocellum 5 CT strain with high cellulolytic activity enabled the authors [60Yastremskaya LS, Vasilchenko OA. Selection of anaerobic cellulolytic thermophilic strain Clostridium thermocellum 5CT. Biotehnologiia 2011; 4(2): 80-5. [in Ukr.].] to obtain thermostable enzymes.

Several studies were conducted earlier [72Biebl H. Fermentation of glycerol by Clostridium pasteurianum--batch and continuous culture studies. J Ind Microbiol Biotechnol 2001; 27(1): 18-26.
[http://dx.doi.org/10.1038/sj.jim.7000155] [PMID: 11598806]
-80Linggang S, Phang LY, Wasoh H, Abd-Aziz S. Acetone-butanol-ethanol production by Clostridium acetobutylicum ATCC 824 using sago pith residues hydrolysate. BioEnergy Res 2013; 6(1): 321-8.
[http://dx.doi.org/10.1007/s12155-012-9260-9]
] to determine the ability of new strains to digest different components of lignocellulosic biomass. Clostridium cultures IFBG C6H and IFBG C7P were selected from the IFBG collection. They were introduced into the synthetic medium with sugars that are part of the hemicelluloses. It was shown that the selected strains can metabolise mannose, glucose, cellulose, arabinose and xylose. The maximum accumulation of butanol (1.9 g/l) was obtained by using xylose as a carbon source in the cultivation of IFBG C6H strain and cellulose with IFBG C7P strain (1.3 g/l). Similar results were obtained by the authors in the process of fermentation on model mixtures consisting of yeast extract and peptone with the sugars: cellulose, arabinose, glucose, xylose, cellobiose. Earlier research was conducted [76Andrade JC, Vasconcelos I. Continuous cultures of Clostridium acetobutylicum: culture stability and low-grade glycerol utilisation. Biotechnol Lett 2003; 25(2): 121-5.
[http://dx.doi.org/10.1023/A:1021911217270] [PMID: 12882286]
-83Tigunova OO, Shulga SM. Butanol yield increase of C. acetobutylicum mutant strain on non-food raw material Proc Int Sci Conference «Bіologіcal Resourses and Novel Bіotechnologіes of Biofuel Production» Kyiv 2014; 142-48.] to compare the butanol production efficiency of the above mentioned new strains with that of the old ones. The results demonstrated that the new strains could digest a wide range of raw materials. Due to the ability of these strains to dissimilate cellulose, their cultivation continued with cellulosic raw materials added to the medium.

To confirm the cellulose fermentation ability of IFBG C6H and IFBG C7P strains, the latter were plated on a filter paper. After 72 h of cultivation, transparent areas appeared on the filter paper, and after 120 h, the destruction of the paper around the colonies was observed. These tests demonstrated the bioconversion of non-food raw materials (filter paper) by 90% and 60% for IFBG C6H and IFBG C7P strains, respectively. On cellulose rich substrate, both strains produced acetic and butyric acids at a concentration of approximately 4 g/l and produced almost no alcohol. These results allowed to suppose the presence of cellulases in C. acetobutylicum IMB B-7407 (IFBG C6H - parent strain), Clostridium sp. IMB B-7570 (IFBG C6H 5M - mutant strain) and the possibility of using cellulose as a carbon source.

To study the ability of the strains of Clostridium sp. to assimilate lignocellulosic raw materials, a study was conducted by cultivating them on different lignocellulosic-rich biomasses/wastes (rape, soybean, wheat, switch grass, sawdust of various tree species, stock, fallen leaves). The dried green biomass was used without further pre-treatment. All strains assimilated the biomass and converted it to butanol Fig. (3). However, the accumulation of butanol was low (i.e., less than 1 g/l).

4. SUBSTRATE PREPARATION

Pre-treatment of lignocellulosic raw material is essential to facilitate its bioconversion. The pre-treatment is usually performed in several technological steps. After drying, the basic pre-treatment step for all types of lignocellulosic raw materials is grinding [84Olijnichuk ST, Levandovs’kij LV, Shevchenko VI. Tehnological regulations of etanol production from starch-containing raw materials 2000; 142.]. The procedures and extent of grinding determine the temperature regime of subsequent water-heat treatment and the extent of the fermented carbohydrates release. The higher the degree of dispersion of the raw materials, the lower the boiling point and sugar content, while the ABE solvents yield is increased. This is due to the partial cellulose degradation and the formation of additional fermentable sugars [2Tigunova OO, Beiko NY, Andriash HS, Pryiomov SH, Shulga SM. Domestic butanol-producing strains of the Clostridium genus. Biotechnol Acta 2017; 10(1): 34-42.
[http://dx.doi.org/10.15407/biotech10.01.034]
].

Effect of the variation of grinding degree of rape and switchgrass biomass on butanol accumulation by IMB B-7570 strain was investigated earlier [38Tigunova OO, Shulga SM. New producer strains of biobutanol. II. Renewable lignocellulose fermentation. Biotechnol Acta 2014; 7(4): 54-60.
[http://dx.doi.org/10.15407/biotech7.04.054]
-40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
]. Without plant biomass grinding, butanol accumulated at a concentration of up to 0.1 g/l. With prior grinding of rape biomass, butanol accumulation in the culture fluid increased, the highest level of butanol accumulation was observed at the grinding degree of 200 mesh (0.076 mm). We believe that the improvement in substrate bioavailability may be due to the fact that grinding decreases the number of crystalline cellulose zones and increases the number of amorphous zones, which are easily fermentable by the bacterial enzymes. In Clostridium bacteria, the enzymes that breakdown cellulose are part of the extracellular multiprotein complex - cellulosome.

A recent study was conducted to test the accumulation of butanol by ІМВ B-7570, IFBG C4B, and IFBG C6H strains using ground rape biomass as a substrate [27Tigunova OO, Andriash HS, Beiko NY, Zaharova OG, Pryiomov SH, Shulga SM. Rape biomass (Brassica napus) as a raw materials for biobutanol production. Biotechnol Acta 2019; 12(1): 75-81.
[http://dx.doi.org/10.15407/biotech12.01.075]
]. Three major products of the ABE process - acetone, butanol and ethanol - were identified in the fluid of these cultures. The highest accumulation of butanol (2.3 g/l) was shown for Clostridium sp. ІМВ B-7570 strain; acetone was present in a small amount (0.5 g/l), and ethanol in the amount of 0.1 g/l. The cultivation of Clostridium sp. ІМВ B-7570 (IFBG C6H 5M), C. acetobutylicum IIB B-7407 (IFBG C6H) and C. tyrobutylicum IFBG C4B strains on sorghum biomass, juice and bagasse was also performed. It was shown that the least accumulation of butanol (0.5 g/l) was achieved by C. tyrobutylicum IFBG C4B on ground sorghum biomass, whereas the highest accumulation (8.2 g/l) by C. acetobutylicum ІМВ B-7407 (IFBG C6H) on sorghum juice.

One of the possible subsequent lignocellulosic biomass pre-treatment steps is the temperature treatment to release sugars. This treatment can be carried out either at a relatively low temperature (135-145°C) for one or more hours or at a higher temperature (165-175°C) for 2 to 5 min, or in a stage wise manner - from higher temperature to lower [84Olijnichuk ST, Levandovs’kij LV, Shevchenko VI. Tehnological regulations of etanol production from starch-containing raw materials 2000; 142.]. The raw material preparatory treatments can be conducted in a variety of ways, for example with organosol [85Cateto C, Hu G, Ragauskas A. Enzymatic hydrolysis of organosolv Kanlow switchgrass and its impact on cellulose crystallinity and degree of polymerization. Energy Environ Sci 2011; 4: 1516-21.
[http://dx.doi.org/10.1039/c0ee00827c]
, 86Sannigrahi P, Miller SJ, Ragauskas AJ. Effects of organosolv pretreatment and enzymatic hydrolysis on cellulose structure and crystallinity in Loblolly pine. Carbohydr Res 2010; 345(7): 965-70.
[http://dx.doi.org/10.1016/j.carres.2010.02.010] [PMID: 20307873]
], alkali [87Wang Z, Keshwani DR, Redding AP, Cheng JJ. Alkaline pretreatment of coastalbermudagrass for bioethanol. ASABE Annual Int Meeting; Rhode Island Convention Center Providence, Rhode Island 2008.], sodium hydroxide, acid [88Sun Y, Cheng JJ. Dilute acid pretreatment of rye straw and bermudagrass for ethanol production. Bioresour Technol 2005; 96(14): 1599-606.
[http://dx.doi.org/10.1016/j.biortech.2004.12.022] [PMID: 15978993]
, 89Laser M, Schulman D, Allen SG, Lichwa J, Antal MJ Jr, Lynd LR. A comparison of liquid hot water and steam pretreatments of sugar cane bagasse for bioconversion to ethanol. Bioresour Technol 2002; 81(1): 33-44.
[http://dx.doi.org/10.1016/S0960-8524(01)00103-1] [PMID: 11708754]
], ionic liquid [90Li C, Knierim B, Manisseri C, et al. Comparison of dilute acid and ionic liquid pretreatment of switchgrass: Biomass recalcitrance, delignification and enzymatic saccharification. Bioresour Technol 2010; 101(13): 4900-6.
[http://dx.doi.org/10.1016/j.biortech.2009.10.066] [PMID: 19945861]
-92Zhao H, Baker GA, Cowins JV. Fast enzymatic saccharification of switchgrass after pretreatment with ionic liquids. Biotechnol Prog 2010; 26(1): 127-33.
[http://dx.doi.org/10.1002/btpr.331] [PMID: 19918908]
], high-frequency heating [93Hu Z, Wang Y, Wen Z. Alkali (NaOH) pretreatment of switchgrass by radio frequency-based dielectric heating. Appl Biochem Biotechnol 2008; 148(1-3): 71-81.
[http://dx.doi.org/10.1007/s12010-007-8083-1] [PMID: 18418741]
], sharp steam [94Sassner P, Mårtensson CG, Galbe M, Zacchi G. Steam pretreatment of H(2)SO(4)-impregnated Salix for the production of bioethanol. Bioresour Technol 2008; 99(1): 137-45.
[http://dx.doi.org/10.1016/j.biortech.2006.11.039] [PMID: 17223555]
, 95Sassner P, Galbe M, Zacchi G. Steam pretreatment of Salix with and without SO2 impregnation for production of bioethanol. Appl Biochem Biotechnol 2005; 121-124: 1101-17.
[http://dx.doi.org/10.1385/ABAB:124:1-3:1101] [PMID: 15930584]
], lime [96Li M, Foster C, Kelkar S, et al. Structural characterization of alkaline hydrogen peroxide pretreated grasses exhibiting diverse lignin phenotypes. Biotechnol Biofuels 2012; 5(1): 38.
[http://dx.doi.org/10.1186/1754-6834-5-38] [PMID: 22672858]
] or ammonia [97Bals B, Rogers C, Jin M, Balan V, Dale B. Evaluation of ammonia fibre expansion (AFEX) pretreatment for enzymatic hydrolysis of switchgrass harvested in different seasons and locations. Biotechnol Biofuels 2010; 3(1): 1.
[http://dx.doi.org/10.1186/1754-6834-3-1] [PMID: 20047650]
]. The most promising of them is Organosol preparation and treatment with the help of acute steam. Such processing increases the sugar yield, reduces the amount of insoluble lignin and increases the content of easily fermentable cellulose [85Cateto C, Hu G, Ragauskas A. Enzymatic hydrolysis of organosolv Kanlow switchgrass and its impact on cellulose crystallinity and degree of polymerization. Energy Environ Sci 2011; 4: 1516-21.
[http://dx.doi.org/10.1039/c0ee00827c]
, 86Sannigrahi P, Miller SJ, Ragauskas AJ. Effects of organosolv pretreatment and enzymatic hydrolysis on cellulose structure and crystallinity in Loblolly pine. Carbohydr Res 2010; 345(7): 965-70.
[http://dx.doi.org/10.1016/j.carres.2010.02.010] [PMID: 20307873]
].

Fig. (3)
Butanol accumulation on native plant biomass by Clostridium sp.


Another possible step of raw material preparation is through the hydrolysis of sugars to pentoses or hexoses. Such hydrolysis can be performed with the use of alkalis, acids or enzymes. Enzymatic hydrolysis involves the use of both enzymes and enzyme-producing organisms. The catalytic activity of enzymes is characterized by “turnover number”, that is, the number of moles of substance converted per time unit per enzyme mole. The activity of enzymes depends on temperature, concentration of water ions, presence of activators and inhibitors. The detailed mechanism of lignocellulose enzymatic hydrolysis has not yet been elucidated.

Significant progress has been made in the study of lignocellulolytic genes of organisms known to show hydrolytic properties (including bacteria and fungi) [98Esterbauer H, Steiner W. Production of Trichoderma cellulase in laboratory and pilot scale. Bioresour Technol 1991; 36: 51-65.
[http://dx.doi.org/10.1016/0960-8524(91)90099-6]
, 99Jorgensen H, Erriksson T. Purification and characterization of five cellulases and xylanases from Penicillium brasilianum IBT 20888. Enzyme Microb Technol 2003; 32: 851-61.
[http://dx.doi.org/10.1016/S0141-0229(03)00056-5]
]. Currently, more than 14,000 mushroom species are known to exhibit cellulolytic activity, and only some of them are used in industrial technologies [100Nieves RA, Ehrman CI. Technical communication: survey and commercial cellulose preparations suitable for biomass conversion to ethanol. World J Microbiol Biotechnol 1998; 14: 301-4.
[http://dx.doi.org/10.1023/A:1008871205580]
]. Trichoderma reesei is one of the most common organisms for cellulose and hemicellulose degradation, although it does not have enzymes for lignin degradation [98Esterbauer H, Steiner W. Production of Trichoderma cellulase in laboratory and pilot scale. Bioresour Technol 1991; 36: 51-65.
[http://dx.doi.org/10.1016/0960-8524(91)90099-6]
-100Nieves RA, Ehrman CI. Technical communication: survey and commercial cellulose preparations suitable for biomass conversion to ethanol. World J Microbiol Biotechnol 1998; 14: 301-4.
[http://dx.doi.org/10.1023/A:1008871205580]
]. The major role in lignin processing is played by basidiomycetes, living on both live and deadwood. Much of protolignin is degraded by brown rot fungi, which cause the hydrolysis of polysaccharides [11Shulga SM, Tigunova OO, Blume YB. Lignocellulose as an alternative source for obtaining of biobutanol. Biotechnol Acta 2013; 6(2): 9-21.
[http://dx.doi.org/10.15407/biotech6.02.009]
]. The effective destructors of lignin are white rot fungi, among which Phanerochaete chrysosporium is studied the best [101Akin DE, Rigsby LL, Sethuraman A, Morrison WH III, Gamble GR, Eriksson KE. Alterations in structure, chemistry, and biodegradability of grass lignocellulose treated with the white rot fungi Ceriporiopsis subvermispora and Cyathus stercoreus. Appl Environ Microbiol 1995; 61(4): 1591-8.
[http://dx.doi.org/10.1128/AEM.61.4.1591-1598.1995] [PMID: 7747973]
, 102Gold MH, Alic M. Molecular biology of the lignin-degrading basidiomycete Phanerochaete chrysosporium. Microbiol Rev 1993; 57(3): 605-22.
[http://dx.doi.org/10.1128/MMBR.57.3.605-622.1993] [PMID: 8246842]
]. These are species used in industrial technologies for the production of lignin degrading enzymes, as well as for direct use during the lignocellulose bioconversion [103Ruggeri B, Sassi G. Experimental sensitivity analysis of a trickle bed bioreactor for lignin peroxidases production by Phanerochaete chrysosporium. Process Biochem 2003; 38(12): 1669-76.
[http://dx.doi.org/10.1016/S0032-9592(02)00199-1]
, 104Bosco F, Ruggeri B, Sassi G. Performances of a trickle bed reactor (TBR) for exoenzyme production by Phanerochaete chrysosporium: influence of a superficial liquid velocity. Chem Eng Sci 1999; 54: 3163-9.
[http://dx.doi.org/10.1016/S0009-2509(98)00365-0]
].

Polymeric lignin degradation occurs under the action of extracellular enzymes - oxidoreductases, in particular ligninperoxidase, Mn-peroxidase and laccase. In addition, the ligninolytic fungi complex includes pyranosoxidases, glucose oxidases, glyoxal oxidase and cellobiodehydrogenase. Daedalea flavida, Phlebia fascicularia, P. floridensis and P. radiate fungi have not been studied deeply enough and they are used only for the lignin separation from raw materials and for the selective lignin degradation [105Arora DS, Chander M, Gill PK. Involvement of lignin peroxidase, manganese peroxidase and laccase in the degradation and selective ligninolysis of whet straw. Int Bioterior Biodegrad 2002; 50: 115-20.
[http://dx.doi.org/10.1016/S0964-8305(02)00064-1]
]. Cellulomonas, Pseudomonas, Thermomonospora and Microbispora actinomycetes, as well as bacteria with a surface-bound cellulose complex, such as Clostridium thermocellum and Ruminococcus, have a slight lignin digestion potential [106Miller RC Jr, Gilkes NR. Similarities between bacterial and fungial cellulases systems. Proc of the 6th Int Conference on Biotechnology in the Pulp and Paper Industry: Advances in Applied and Fundamental Research 1996; 531-42.]. Organisms with high lignin degradation activity could be used as a source of the gene pool for engineering those organisms with slight lignin digestion potential. Currently, the cost of enzymes is one of the major obstacles to exploit the hydrolysis of cellulose by an enzymatic approach. Due to the low cellulase activity of enzymes, it is necessary to increase the bioavailability of cellulose (destroy its crystalline regions) by mechanical treatment [107Tigunova OO, Shulga SM. New producer strains of biobutanol. I. Isolation and identification. Biotechnol Acta 2013; 6(1): 97-104.
[http://dx.doi.org/10.15407/biotech6.01.097]
] or hydrolysis.

Fractionation of the lignocellulosic switchgrass biomass onto its components following the thermobaric treatment produces water-soluble substances (Table 1) and stock (Table 2). The feasibility of using switchgrass lignocellulose components as substrates for butanol synthesis was tested by cultivation of the IFBG C6H and IFBG C6H 5M strains on various switchgrass components and sludge medium [31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
].

It was found that the products initially obtained with the thermobaric hydrolysis of switchgrass need to be purified from furfural, formed during the thermobaric treatment and that acts as an inhibitor of the microorganisms. It was also shown that switchgrass sludge contains a higher proportion of cellulose in comparison to the switchgrass biomass [31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
]. From the results, it is clear that the obtained components (cellulose, arabinogalactan, lignin) can be used to produce butanol. It should be noted that, due to the sludge thermobaric hydrolysis, furfural was formed in a small amount, which did not affect the viability of the microorganisms and did not require additional separation. In this case, the use of thermobaric hydrolysis increased the accumulation of target product twofold [31Tigunova OO, Beiko NE, Kamenskyh DS, et al. Lignocellulosic biomass after explosive autohydrolysis as substrate for butanol obtaining. Biotechnol Acta 2016; 9(4): 28-34.
[http://dx.doi.org/10.15407/biotech9.04.028]
].

Table 1
Millet switchgrass biomass composition in resulting of autohydrolysis.


Table 2
Sludge composition in resulting of autohydrolysis.


5. OPTIMIZATION OF CULTIVATION PARAMETERS

An important aspect of the ultimate cost of butanol production is also the cost of the substrate and its concentration in the fermentation medium. The efficiency of butanol accumulation using different concentrations of switchgrass and rape biomasses in the fermentation medium was investigated earlier [27Tigunova OO, Andriash HS, Beiko NY, Zaharova OG, Pryiomov SH, Shulga SM. Rape biomass (Brassica napus) as a raw materials for biobutanol production. Biotechnol Acta 2019; 12(1): 75-81.
[http://dx.doi.org/10.15407/biotech12.01.075]
, 38Tigunova OO, Shulga SM. New producer strains of biobutanol. II. Renewable lignocellulose fermentation. Biotechnol Acta 2014; 7(4): 54-60.
[http://dx.doi.org/10.15407/biotech7.04.054]
]. The data showed that the accumulation of butanol in the culture fluid increased with the increase of the rape biomass concentration from 5 to 10 g/l. Further increase in the amount of dry ground rape biomass from 15.0 to 30.0 g/l decreased the accumulation of butanol. The results of study showed that the bioavailability of the substrate decreases with the increase in carbon concentration. The highest accumulation of butanol (2.9 g/l) in the culture fluid was obtained with a dry ground rape biomass concentration of 10.0 g/l. and the raw materials pre-treated by autoclaving for 2 hours at a pressure of 2 atm. Further increase in the processing time or pressure did not significantly affect the production of butanol.

However, carbon is not the only essential parameter affecting the growth of microorganisms. It is known that optimization of cultivation parameters such as temperature, pH and incubation time can increase the accumulation of butanol in cultural fluid several times [108Mauerhofer LM, Pappenreiter P, Paulik C, Seifert AH, Bernacchi S, Rittmann SKR. Methods for quantification of growth and productivity in anaerobic microbiology and biotechnology. Folia Microbiol (Praha) 2019; 64(3): 321-60.
[http://dx.doi.org/10.1007/s12223-018-0658-4] [PMID: 30446943]
, 109Al-Shorgani NKN, Shukor H, Abdeshahian P, Kalil MS, Yusoff WMW, Hamid AA. Enhanced butanol production by optimization of medium parameters using Clostridium acetobutylicum YM1. Saudi J Biol Sci 2018; 25(7): 1308-21.
[http://dx.doi.org/10.1016/j.sjbs.2016.02.017] [PMID: 30505175]
]. The influence of cultivation parameters on butanol accumulation was investigated, using switchgrass as a substrate. The effect of temperature of cultivation on butanol accumulation was investigated on IFBG C6H and IFBG C7P strains. The basic cultivation parameters of these strains were optimized, as described earlier [38Tigunova OO, Shulga SM. New producer strains of biobutanol. II. Renewable lignocellulose fermentation. Biotechnol Acta 2014; 7(4): 54-60.
[http://dx.doi.org/10.15407/biotech7.04.054]
]. It was shown that the temperature increase from 28±1oC to 36±1oC led to an increase in the butanol accumulation for both strains, temperature increase to 38±1oC reduced the butanol yield in the culture fluid. All further studies were performed at 35±1oC.

It is well known that the pH of the medium significantly affects butanol accumulation. In our experiments, the effect of pH on butanol production was investigated using the IFBG C6H and IFBG C7P strains. It was found that the maximum butanol accumulation (3.5 g/l) occurred at pH 7.0 with IFBG C6H strain and 2.5 g/l at pH 6.0 with IFBG C7P strain. Moreover, pH adjustment from 5 to 7 did not affect butanol accumulation by the IFBG C7P strain. At the beginning of the fermentation, the bacterial count was determined by the quality and quantity of the bacterial inoculum. The number of cellulosomes increased following the increase of bacterial count in the fermentation medium. For this reason, to standardize the amount of bacteria introduced into the inoculum, the liquid nutrient media with water-soluble carbon sources were used.

The effect of the seed material concentration on butanol accumulation was investigated using lignocellulosic biomass as a substrate and the IMB B-7570 strain. It was established that with the increase of the seed material concentration from 5 to 10% of the fermentation mixture volume, the butanol synthesis increased [2Tigunova OO, Beiko NY, Andriash HS, Pryiomov SH, Shulga SM. Domestic butanol-producing strains of the Clostridium genus. Biotechnol Acta 2017; 10(1): 34-42.
[http://dx.doi.org/10.15407/biotech10.01.034]
]. The increase of inoculum concentration up to 15-20% caused a negative effect on butanol accumulation. Further increase in seed material concentration added to the fermentation mixture generally suppressed the butanol synthesis in the medium. The inhibition of butanol synthesis by the high inoculum concentration may be due to an increase of the primary metabolites of the ABE fermentation (butyric, lactic and acetic acids) in the accumulation medium. The optimum concentration of the inoculum introduced into the fermentation medium was 10%. Under such conditions, the largest amount of butanol accumulated was 2.5 g/l.

Since ABE is a biphasic process, the time of cultivation is very important for optimisation of butanol accumulation conditions. The impact of changing cultivation times on butanol accumulation in the fluid was investigated using IFBG C6H and IFBG C7P strains. The maximum butanol accumulation was obtained after 72 h of cultivation for both IFBG C6H and IFBG C7P strains on a synthetic medium. Further elongation of the cultivation time did not produce positive effects on butanol synthesis. Optimization of the technological parameters by testing different types of plant material allowed to increase the butanol accumulation by 20% (2 g/l) with strain IFBG C6H and by 50% (4.3 g/l) with the mutant strain IFBG C6H 5M [40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
].

6. USE OF SYNTHESIS PRECURSORS

ABE fermentation is known to be a type of butyric acid fermentation; therefore, the addition of precursors of this process, such as lactic, acetic and butyric acids, to increase the accumulation of butanol, has been investigated.

The corresponding acids were introduced into the enzymatic medium, first individually, and then in the mixture, and for each case, the cultivation was performed [40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
]. The obtained data indicate that the use of synthesis precursors increased butanol accumulation. Slight stimulation of butanol accumulation, as compared to control (3.5 g/l), was observed in the case of acetic acid (3.7 g/l) and serum (3.9 g/l). A significant 1.7-fold increase in butanol concentration was due to the use of a mixture of all three precursors, with the conversion of sugars almost doubling from 32% to 58%. The addition of precursors to the fermentation medium increased the economic coefficients of fermentation, but did not affect biomass accumulation and specific growth rate of culture. It should be noted that the ratio of butanol concentration to biomass increased from 1.2 to 2 with the use of precursors. At the same time, the biomass to consumed substrate ratio decreased from 0.38 to 0.29, respectively. Such a change in kinetic parameters as a result of precursors addition indicates an increase in butanol accumulation due to substrate conversion. To determine the optimal concentration of precursors, the cultivation with different combinations of concentrations of precursors was performed. The butanol synthesis precursors introduced into the fermentation medium increased the final concentration of end-product differently. The optimal option was a mixture of lactic, acetic and butyric acids in a ratio of 1: 1: 3, respectively. The addition of a mixture of these acids increased the concentration of the target product by 17% [40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
].

7. WASTE DISPOSAL

An important issue related to butanol production technology is the production of waste disposal. The utilization (evaporation) of the acetone-butyl bard is quite costly. To overcome this challenge, we considered an option to return the acetone-butyl distillery waste to the cultivation process [40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
]. The use of “reverse” distillery waste to reduce production waste was successful. The concentration of the reverse distillery wastes up to 60% of the volume of the fermentation mixture did not significantly affect the synthesis of butanol by C. acetobutylicum IFBG C6H 5M strain. Further increase in the concentration of distillery waste in medium decreased accumulation of butanol. This finding makes it possible to return up to 60% of the distillery waste to the enzymatic medium. The remaining part of the distillery waste was separated into decantate and sludge. The decantate contained 80-85% of the distillery waste, 2% of solids, 0.7 g/l of reducing substances and had a pH 4. The decantate was used instead of water in further fermentation (“reverse” water), and the sludge can be used as animal feed or as a fertilizer [40Tigunova OO, Shulga SM. New producer strains of biobutanol. III. Methods increased accumulation of butanol from switchgrass Panicum virgatum L. biomass. Biotechnol Acta 2015; 8(4): 65-8.
[http://dx.doi.org/10.15407/biotech8.04.092]
].

CONCLUSION

Overall, our studies demonstrate the possibility to produce butanol efficiently from plant biomass. The accumulation of solvents (alcohols) directly depends on the characteristics of the butanol-producing bacterial strains and the stages of biomass pre-treatment (preparation) - drying, grinding, sterilization, type of hydrolysis. In order to develop commercial biobutanol technology using lignocellulosic raw materials, it is, however, necessary to improve significantly the efficiency of the bioconversion of lignocellulosic raw materials by selecting high yield bacterial strains and optimizing the efficiency of pre-treatment methods of the biomass.

CONSENT FOR PUBLICATION

Not applicable.

FUNDING

None.

CONFLICT OF INTEREST

The author declares no conflict of interest, financial or otherwise.

ACKNOWLEDGEMENTS

The authors acknowledge hereby the support provided in part of project “Creating effective butanol producing strains capable of fermenting bio-raw materials with an increased yield of target product” (no. 0111U001489), “Improvement of biobutanol technology using alternative substrates and domestic producing strains” (no. 0113U005527), ”Improvement of butanol production technology based on rapeseed biomass using domestic bacteria producing strains” (no. 0118U005353).

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